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Operating Room Ceiling Design

Posted by Price Industries on July 28, 2020 at 1:15 PM
Price Industries

Considerations for Modern Operating Room Air Distribution

Due to the ever-increasing demand for valuable ceiling space, modern operating room (OR) ceiling and air distribution systems must continuously improve and adapt to meet the demands presented by ceiling mounted medical equipment.

Operating room with ceiling mounted medical equipment surrounding table and laminar diffusers with integrated lightingThe two main concerns in modern operating room air distribution design are:

  1. Maintaining a contaminant free surgical zone around the patient and surgical team.
  2. Coordination with complex medical imaging equipment, task lighting, medical gas columns, and other ceiling mounted equipment.

FGI Guidelines for Construction of Health Care Facilities, and ASHRAE 170-2017 Standard for the Ventilation of Health Care Facilities outline the airflow requirements in operating rooms as follows:

  • The room shall be positively pressurized with a minimum of 20 total air changes per hour (ACH).
  • Airflow shall be filtered and provided with a unidirectional downward pattern through a laminar array sized for 25 to 35 cfm/sq.ft.
  • A primary supply diffuser array shall cover at least 70% of the surgical zone (operating table footprint and 12 in. perimeter offset).

Traditional ORs typically have enough space for a large laminar diffuser array directly above the operating table, making it easy to meet the above ASHRAE 170 criteria when designing a ventilation and ceiling system.

Hybrid ORs and imaging procedure rooms such as Electrophysiology (EP) labs, Catheterization (Cath) labs, and Interventional Radiology (IR) labs have permanently installed imaging equipment. The complexity of these rooms often requires an engineered ceiling and air distribution system with custom sized diffusers to meet ASHRAE 170 requirements for airflow, cleanability, and accessibility.

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Figure 1: Traditional Operating Room

 

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Figure 2: Hybrid Operating Room

Many types of imaging equipment rely on ceiling level structural support strut and equipment support rails. Identifying the location of these support structures is a critical first step in designing an OR ceiling layout. Figure 3 shows support strut and equipment layouts for the most common medical imaging equipment suppliers. Each layout is unique, highlighting the importance of an engineered HVAC and ceiling system.

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Figure 3: Support Strut Layouts for Common Medical Equipment – TL Phillips, TR GE, BL Seimens, BR Canon

 

Here we examine the importance of diffuser layout and how it can be optimized for performance and functionality. In Figure 4, the requirements for ASHRAE 170 are met, but the structural support layout was not taken into account, making installation impossible. It is important to take both architectural drawings and mechanical drawings into account to make sure they do not conflict.

OR layout meeting ASHRAE 170 requirements Figure 4: Layout Meets ASHRAE 170 Requirements but is Incompatible with Structural Support Strut

 

In Figure 5, the ASHRAE 170 requirements are met, the structural support requirements are met, but the equipment rails were not considered, so after installation the diffusers will not be able to be opened for internal access or cleaning. In addition to architectural and mechanical drawings, vendor drawings must also be considered.

OR layout meeting ASHRAE 170 requirements but incompatible with equipment railsFigure 5: Layout Meets ASHRAE 170 Requirements but is Incompatible with Equipment Rails

Finally, Figure 6 shows an ideal, custom layout that makes use of custom sized diffusers to meet requirements for ASHRAE 170 and all equipment requirements to ensure fit and functionality.

Custom diffuser layout meets ASHRAE 179 and coordinates medical equipment

Figure 6: Custom Diffuser Layout meets ASHRAE 170 and Coordinates with Medical Equipment

The team at Price will take in the mechanical, architectural, and equipment drawings to provide a custom layout that meets all project requirements. We provide an engineered submittal package that includes the layout and dimensions, calculations for ASHRAE 170 compliance, a 3D interactive PDF, and photometric analysis. Revit and AutoCAD models are also available upon request.

Price offers a variety of products that can be used in these custom solutions to best suit project and budget requirements, including:

Hospital Grade Welded Ceiling System (HGWC)

Hospital grade welded ceiling system

 

The HGWC is a heavy duty, extruded aluminum ceiling suspension system designed to integrate seamlessly with ceiling level support strut and support diffusers, in-fill panels and light fixtures, significantly reducing the amount of dry-wall framing required.

 

 

 

Hospital Grade Laminar Flow Common Plenum (HGPL)

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The HGPL has all of the benefits of the HGWC while also making use of a common plenum to reduce the overall ductwork requirement, for easier installation and reduced space requirements.

 

 

Operating Room Diffuser System With Integrated LED Lighting (Ultrasuite)

Ultrasuite common plenum laminar array with integrated LED lighting

 

 

The Ultrasuite common plenum system with integrated LED lighting provides another layer of integration and optimization by incorporating LED lighting directly within the common plenum laminar array, thereby allowing both lighting and airflow to be located directly above the surgical zone.

 

 

 

For more information on operating room design and the products mentioned above, please look for the OR Ceiling Systems video on our YouTube channel, refer to our Operating Room HVAC Design Guide, or click below to visit our Critical Environments product page. 

Collage of critical environment products over an image of an operating room

Topics: Diffusers, hvac, engineering, Design Engineering, Tech Tip, Engineering Update, Critical Environments, Lighting, ASHRAE 170

At Price, when we say “the sky is the limit”, we actually mean it.

Our customers have come to count on a consistent and ever-increasing stream of new products and enhancements.  Price has a large team of experienced and talented engineers who are consistently working on breakthrough ideas.  We are not afraid to move into whole new product categories if we believe we have a contribution to make.

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